"Solar charge controller"

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Solar charge controller

This solar charge controller is a targeted upgrade based on the Bangladeshi customer’s existing product, featuring deeply customized electronic design and a complete delivery cycle from prototype to mass production. To meet new functional and performance requirements, we optimized the hardware design and upgraded the software algorithms, including improved charging efficiency, enhanced load compatibility, and strengthened safety protections, ensuring stable performance under Bangladesh’s complex solar and usage conditions.

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PCBA Manufacturing & Supply Chain Integration

We provided complete PCB and PCBA design and manufacturing services, with all electronics engineered for long-term reliability and high-volume production. Hardware and software were developed in parallel, supported by a mature supply chain that enabled fast component sourcing, stable assembly processes, and efficient scaling from validation to mass production.

In parallel, we completed custom enclosure design and manufacturing, creating a weather-resistant housing optimized for local storage, transportation, installation, and heat dissipation. The enclosure design was precisely matched to the upgraded electronics, minimizing iteration cycles and shortening the overall development timeline.

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Certification & Market Compliance

The final product successfully obtained CE and LVD certifications, ensuring compliance with:

1. International electrical safety standards

2. EMC requirements

3. Local and global market access regulations

Proven Impact at Scale

Today, this upgraded solar charge controller is deployed in over 6 million households across Bangladesh, delivering reliable lighting and daily electricity to approximately 25 million people, particularly in rural and remote regions.

The project demonstrates our ability to deliver high-volume, mission-critical electronic products—from concept and engineering to certified mass production.

Enclosure Design & Manufacturing

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Company

Founded : 2013

Specialties:

Electronics Manufacturing Svcs, Assembly, PCB, PCBA, Prototypes, Electrical Testing, Design& Re-Design, Design for Manufacturability (DFM), Design for Testability (DFT), Conformal Coating, Flex Assembly, Box Build Assembly

Capabilities

Electronics design

Electronics reverse engineering

PCB/PCBA Re-design

Custom cable

Custom Membrane key panel

Prototype PCB Assembly

Turnkey PCB Assembly

Rigid,AL,CU,Ceramic PCB

Flex and Rigid-Flex PCBs

About

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Contact us

No. 8210, Bao'an Avenue, Bao'an District, Shenzhen, China.

ivyzhang@sunlightpcb.com

(0755) 32901353/+8615220091740